quartz glass infrared emitters for plastic welding precise heating

Quartz glass infrared emitters for plastic welding precise heating

3D contour heaters' introdution

All infrared emitters are custom based on clients' requests including shape. out of precise heating, sometimes the 3D contour heater lamps are required based on the heated object property and location. 3D contour heater lamps belong to vacuum lamp like short wave IR lamp and fast medium IR lamp, mostly they are single tubes. And because of the complicate shapes, resin and graphite tooling will be asked for the tube shaping process. Tube shaping is just the first step,then we can start the production of IR heaters, it means 3D heaters take more energy and longer time for finishing compare to straight tube IR lamps.

IR heaters' features:

IR heating radiation temperature approx. 1.800 - 2.400°C

Short wave IR heaters lamps can reach operating temperature within 1s

Power up to 200 KW/m²

Short cycle times, typical heating period about 12s

Greater distance to material possible, low risk of fire

Flexible heating via individual control of single radiator units

Fixed contour, standard or special design, e.g. 3D contours

Different wave lengths 0,78 μm to 2 μm

Energy direction transmitters can be used for tolerance adjustments

IR Lamps' advantages:

Contactless process

Higher strengths

Particle purity

Absolutely air and gas impermeable

Joining of different materials

Simple machine technology, large parameter window

Wide range of IR machines

All types of tooling and emitters

Extensive know-how for all joining processes

Numerous reference

Product application

Quartz glass infrared heater lamps is playing an important part in plastic welding and joining processing.

Infrared Welding is the process of joining plastic components with the use of non-contact heating method - electric quartz glass infrared emitters, it consists of two steps: the heating step and welding.

first step: Move the parts to be welded to a certain distance from the IR tube (this distance depends on the geometry of the part, the material and its absorption properties, and the wavelength of the heating tube). After having been heated the radiator unit is moved out of the melting area (moving speed, depending on the material. The higher the melting point of the material, the shorter the conversion time).

Step 2: Welding by pressure- or path-dependent process

Typical applications are instrument panels, door trims and center consoles with complex 2D or 3D welded profiles.

QUICKLY hasrich experience of 3D contour quartz glass infrared emitters for plastic component welding, you can always find solution and anwser from us for your heating projects.

Why QUICKLY ?

1. The materials used for our lamps are at good quality approval UL testing
   
   
2. As a manufacturer of infrared lamps over 10 years history, and we have experienced workers, half of them have worked for us over 5 years
   
   
3. We are factory, so we can control the delivery date, material, quality directly
4. For any exclusive-human damage within warranty time, we will delivery the replacements within 3-5 work days once confirming
   
   
5. Safe package to protect lamps from being broken during shipping
   
   
6. we will provide you the lamp’s holder free of charge ( 2 units clamps for 1 piece lamp)
   
   
7. Various Payment methods like wire transfer, paypal, western union
   
   
8. Shipping ways provided including DHL, Fedex, TNT, UPS, air, sea

FAQ:

1. how to place the order?
   Let us know your required lamp specifications including lamp type,diameter, length, power, voltage,reflector...then we send you the
   quotation,after payment,production will be started, after finished, they will be shipped to your side.
   
   
2. Why Quartz Glass as the one main of material?
   The choice of quartz glass is not a coincidence: this extraordinary material is totally transparent at IR radiation, can withstand constant
   working temperatures of more than 1000°C and it is resistant to chemical corrosion.
   
   
3. could you supply clamps for lamp installing ?
   Yes, we will provide mounting clamps for clients, and the corresponding clamps quantity with purchased lamps are supplied freely bu us.
   
   
4. Have an unusual design?
   Send us a drawing, sketch, or sample and we'll be happy to quote it.
   We specialize in small runs and custom designs, but can be highly competitive on large orders as well.
   
   
5. How does your factory do quality control
   " quality is priority", we always and keep paying more attention to QC from the material purchasing to the lamps' packing. Our product have gained CE, ROHS, ISO9001.
   
   
6. why coating on quartz tube surface ?
   QUICKLY offers infrared emitters which coated with gold and white reflector , they can emit heat directly to the product. A gold or white coating on the infrared emitters reflects the infrared radiation. Consequently the infrared radiation impinging on the product is virtually doubled, increasing the effectiveness of the heat output. The reflection efficiency of gold coating is higher than white coating, while for the emitters with high watt density or the surface temperature of the tube above 800°C , we suggest to use ceramic coating as reflector because the temperature resistance is up to 1000°C . In addition to 180° (half-tube) coating, we also manufacture 270° coating or other customer specified degrees.